Company profile

Experience profile for Six Sigma training, coaching and projects

Almut Melzer
Six Sigma Senior Master Black Belt
Dipl.-Ing. (DH) Mecahnical and
Production Engineering

Jochen Bergmann
Six Sigma Master Black Belt
Dipl.-Ing. (FH) General Mechanical Engineering

Six Sigma TC - Industry Know How

  • Automotive applications in the interior area
  • Automotive applications in the exterior area
  • Automotive applications powertrain, engine components, control valves, wishbones
  • C-parts products in the area of fastening technology
  • Commercial vehicle technology in the area of wheel suspension, axle components
  • Plastics technology injection molding, rotational molding, extrusion, thermoforming, hybrid technology
  • Welding and bonding of plastics
  • Aluminum die-casting
  • Grey cast iron and continuous casting
  • Die forgings
  • Healthcare - hospitals
  • Printing technology for medium and small series
  • Capital goods for industry, craft and private use
  • Production of high quality power tools
  • Pharmaceutical industry
  • Printing technology for high quality packaging (medicines, cosmetics, confectionery)
  • Packaging technology for pharmaceutical products
  • Optics
  • Glass finishing (thin film technology)
  • Automation technology
  • Cleaning technology
  • Hydraulics (valves, filter technology)
  • Electronics and electrotechnical components (printed circuit boards, electric motors, switches)
  • High tech cast films
  • Medical technology
  • Sheet metal working

Six Sigma TC - Project experience

  • Precision parts manufacturing in the field of mechanics and optics
  • Extrusion of semi-finished plastic products and welding of plastic components
  • Turning and measuring process in medical technology for pacemakers
  • Precision forged parts for the automotive industry
  • Measuring system analyses for quality comparison between customers and suppliers
  • Measuring system analyses for continuous and attributive data
  • Measuring system analyses for destructive testing
  • Statistical design of experiments (DOE) for complex production processes
  • Increase of material efficiency
  • Reduction of scrap and rework
  • Reduction of set-up costs and start-up scrap
  • Reduction of lead time within break specific components
  • Reduction of processing and lead time in administrative processes


Six Sigma TC -Corporate History



  • Foundation of Six Sigma TC Melzer in Riesbürg
  • Foundation of Six Sigma TC Dannenberg in Aalen
  • Merger & foundation of Six Sigma TC GmbH with headquarters in Aalen


  • Relocation of the company headquarters to Riesbürg
  • Member of the European Six Sigma Club Deutschland e.V. (ESSC-D)


  • Regular Green and Black Belt trainings and
  • Certifications according to the Quality Guidelines of the ESSC-D


  • Certification according to DIN ISO 9001:2008 and AZAV


  • New training offer Green Belt Refreshing and Black Belt Refreshing


  • Award of Senior Master Black Belt ESSC-D to Almut Melzer
  • Lectures "Design of Experiments" for Polymer Technology (Master) at the HTW Aalen
  • New training offer: Advanced Black Belt Training


  • First participation at the CONTROL trade fair in Stuttgart
  • Certification according to DIN ISO 29990


  • New training offer: Creativity techniques
  • Start of roadshow and user days in cooperation with ADDITIVE


  • Almut Melzer becomes board member of ESSC-D


  • Accreditation as an educational institution according to the Bildungszeitgesetz BW (Education Time Act)
  • Publication "Six Sigma - kompakt und praxisnah"
  • Creation SPEED Six Sigma®


  • Certification of Jochen Bergmann as Master Black Belt ESSC-D
  • Almut Melzer takes over as head of the German Six Sigma Award jury at the ESSC-D


  • Cooperation with the distance learning school Weber


  • Participation in the Biotechnology Master's distance learning program at Esslingen University of Applied Sciences



  • Implementation of English DOE training
  • Realization of first online trainngs
  • Programming of a Quincunx simulation


  • Implementation of English Green Belt online trainings
  • Conversion of the open training courses to a blended learning concept
  • Start of cooperation with NeZuMed


  • New training concept: video tutorials linked with Q&A (Question and Answers) sessions